Adjustable Electromagnetic Overband Separator is a kind of iron removal device for automatically removing iron in block non-magnetic materials.
Customizable Electromagnetic Overband Separator RCDD08-2-Supplier
Anti-rust and Durable Electromagnetic Magnetic Overband Separator RCDD08-2
Sensitive Adjustment Magnetic Overband Separator RCDD08-2-Factory
Adjustable Electromagnetic Overband Separator is a kind of iron removal device for automatically removing iron in block non-magnetic materials.
Customizable Electromagnetic Overband Separator RCDD08-2-Supplier
Anti-rust and Durable Electromagnetic Magnetic Overband Separator RCDD08-2
Sensitive Adjustment Magnetic Overband Separator RCDD08-2-Factory

Adjustable Electromagnetic Overband Separator For Metal Recovery

Adjustable Electromagnetic Overband Separator is a kind of iron removal device for automatically removing iron in block non-magnetic materials.

1. Anti-rust and durable, simple structure, reliable operation, high sorting efficiency.

2. Compact structure, easy to install, and easy to add to various production lines.

3. Waterproof magnetic group, rust-proof and durable core part.

4. Equipped with 3510 thickened bearing seats, strong load-bearing capacity and strong damage resistance.

 

Electromagnetic Overband Separator For Metal Recovery Description

Electromagnetic Overband Separator is a device that can generate a strong magnetic field when it is energized. The aim is to remove the mixed iron from the raw material.

Electromagnetic Overband Metal Separators are commonly used in the metal recycling industry for metals separation from mixtures.

 

Electromagnetic Overband Separator Structure Diagram

Electromagnetic overband separator  is composed of motor reducer, driving roller, track, carrier roller, electric box, magnetic system group, driven roller and so on.

Ruijie High Effective Electromagnetic Overband Separator Structure Diagram

 

The Working Principle Of the Overband Magnetic Separator

When the overband magnetic separator works, the transported iron materials on the conveyor belt will be adsorbed on the surface of the track when it reaches the bottom of the electromagnetic group, and will rotate to the non-magnetic field area with the rotation of the track, and drop to the hopper by itself, so as to achieve the purpose of continuous automatic iron removal.

 Working principle of electromagnetic overband separator from electromagnetic separator manufacturer

Electromagnetic Overband Separator Parameter

Model Effective Track Width (mm) Processing Capacity (t/h) Power(kw) Dimensions (L*W*H) (mm) Weight(kg)
RCDD08-2 704 5 3 2068*1335*968 2050

Permanent Suspended Electromagnetic Magnets Applications

Permanent Suspended Electromagnetic Magnets is a widely used piece of equipment, and it plays an important role in many industries

1.Coal Industry: In the coal industry, the Suspended Belt Magnets can be used to remove impurities such as iron stone in coal, improve the quality of coal, and protect the normal operation of follow-up processing equipment.

2. Mining Industry: In the mining industry, the electromagnetic magnet overband separator serves to remove iron materials from ore, thererby protecting crushing equipment and grinding equipment from iron ore interference.

3. Construction Industry: In the construction industry, Ruijie Overband Electromagnetic Magnetic Separator serves to remove impurities such as iron nails and steel bars in construction waste, thus ensuring the quality of recycled materials.

4. Recycling Industry: In the recycling industry, Ruijie Permanent Overband Electromagnetic Magnet functions to remove ferrous impurities from waste materials, thereby improving the utilization value of recycled materials.

5. Waste Glass Impurity Removal and Sorting Industry: electromagnetic magnet hanging iron separator functions to remove ferromagnetic impurities from waste glass, thus achieving full utilization of recycling.

8.Incineration Bottom Ash(IBA) Sorting Plant:Electromagnetic Magnet Seperators is designed to sort the magnetic iron materials in the incineration bottom ash, thereby increasing the recovery rate of iron, and increase the profit of the factory.

Overband Magnetic Separator - Permanent Suspended Magnets Applications

           Scrap Car Industry                                 Incineration Bottom Ash                                 Glass iron removal

Get Free Quote of Adjustable Electromagnetic Overband Separator for the Recycling Industry

RUIJIE specializes in customizing Electromagnetic Magnet Separator of various sizes, featuring the value of the largest Gaussian and effective belt width to perfectly meet the needs of customers.

We have a large inventory, which allows us to support large-scale orders and provide fast delivery services to speed up your project schedule.

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Electromagnetic Overband Magnetic Separator for Metal Recycling Industry Video
Adjustable Electromagnetic Overband Separator For Metal Recovery Detail Display

Related Expansion of Ruijie Durable Magnetic Overband Separator

Magnetic Overband Separator Field Application 

There are two types of hanging installation methods, inclined and horizontal, both of which are related to the iron separator working at the relevant position of the conveyor belt.

Horizontal Installation

This Electromagnetic Overband Separator is suspended on the assembly line with a wire rope, and the height between the track and the conveyor belt can be adjusted by adjusting the wire rope on the hanging lug.

Ruijie widely used Magnetic Overband Separator Field Application 

Magnetic Materials Separated by Overband Magnetic Separator

RUIJIE Belt suspended magnet is a kind of electromagnetic equipment used to remove iron parts from non-magnetic materials. The Suspended Permanent Electromagnetic Magnet is composed of magnetic system, shell and other parts, and is an environmentally friendly, high-efficiency and energy-saving iron removal equipment.

The following magnetic materials, including large and small iron blocks, were separated from the customer’s incineration bottom ash separation plant, household appliance waste plant, and construction waste recycling plant by using RUIJIE Suspended Overband Magnetic Separator.

Our Magnetic Overband Separators can work continuously without failure even in harsh environments, with low failure rate, large magnetic permeability depth and strong suction.

Magnetic Materials Separated by Overband Magnetic Separator

Iron is Removed From Incineration Bottom Ash (IBA)

In the video, our Electromagnetic Magnet Machine is applied to the IBA selection line, featuring continuous and automatic iron removal—no manual restart is required after the initial startup. In addition, the magnetic field strength is adjustable via the control cabinet, which is constructed from 304 stainless steel—corrosion-resistant, rust-proof, easy to clean, and resistant to dirt accumulation in humid environments.

The rotating belt of our machine features a unique armored design, which effectively prevents the belt from being cut by sharp ferromagnetic substances during operation. This design ensures greater stability and durability, thereby enhancing sorting efficiency and extending service life.

Precautions Are Required During The Working Process of the Electromagnetic Overband Separator

1.Before the Work of The Electromagnetic Iron Remover:  Before operating the electromagnetic iron remover, inspect all components to check for loose screws, broken belts, and aged or damaged wires

2.During the Working Period of the Machine:  It is essential to regularly inspect electrical control indicators for normal operation, the excitation performance of the electromagnetic iron remover for optimality, and environmental factors (ambient humidity, air temperature, equipment operating temperature)—all critical to ensuring proper excitation.        

3.After Stopping:under normal circumstances, after the excitation of the permanent magnet iron remover is completed, the ferromagnetic impurities should be stopped immediately, and the electromagnetic iron remover should be powered off immediately to remove the impurities.

What Are The Common Faults Of Electromagnetic Overband Separator ?

Common Fault

Reason Analysis

Elimination Methods

The belt is loose

The belt is used for a long time, and the tension force becomes longer

Loosen the fixing screws of the four bearing seats of the two idlers, and twist the adjusting screws of the idlers so that the idlers are pushed outwards. When the belt is tensioned, tighten the fixing screw of the roller

 

FAQs

1. How to choose the appropriate product model?

In order to recommend the most suitable model, please provide us with information about the material, including its composition, size, processing capacity (per hour), and expected separation results.

2. How long is the production cycle of the equipment?

Different products have different production cycles, about 15-40 days.

3. How long is the warranty period of the equipment?

The warranty period is 1 year, calculated from the date the equipment arrives at the buyer’s site; Consumables, vulnerable parts, and damage caused by improper operation are not covered by the warranty.

4. Which payment terms are available to us?

We accept T/T terms or L/C terms. A 50% down payment is reguired in advance, and the 50% balance shall be setled before shipment;Under L/C terms, a 100% irrevocable L/C without ‘soft clauses’ can be accepted.

5. Does it support test machine with incoming materials?

Yes, of course. You can bring the materials to the factory for testing in person, or you can mail the materials. We will test the materials according to your needs and provide you with the data information and on-site video after testing.

6. Does it support inspection before shipment?

Yes, it is possible. You can come to the factory for inspection or have a third-party inspection.

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