Double-deck Eddy Current Metal Separator Working Principle Video:
The material is fed into the system through a conveyor and evenly distributed by the vibrating feeder, ensuring stable and controlled material flow into the double-deck separation chamber.
Inside the equipment, material is processed in two stages:
- The upper deck handles coarse particles, ensuring fast and stable separation of large non-ferrous metals
- The lower deck processes fine particles, improving recovery efficiency of smaller metal fragments that are often lost in traditional systems
Through this two-stage separation structure, the system significantly improves overall non-ferrous metal recovery efficiency while maintaining stable performance under high-capacity operation.
Compared with single-layer systems, the double-deck design ensures:
- better separation accuracy across different particle sizes
- reduced metal loss in fine fractions
- higher processing capacity in continuous operation
Double-deck Eddy Current Metal Separator Installation Guide
The double-deck eddy current metal separator is designed for stable industrial operation with standard electrical and mechanical installation requirements.
Power & Electrical Requirements
The system operates at a rated voltage of 380V.
- Single-layer system: approx. 10.7 kW
- Double-layer system: approx. 20 kW
A properly configured power supply and grounding system is required to ensure safe and stable operation under continuous load.
Installation Adjustment System
To achieve optimal separation performance, the equipment allows flexible adjustment based on site conditions:
Roller adjustment: controls separation distance
Screw mechanism: adjusts sorting angle
These settings help optimize separation accuracy for different material types and particle sizes.
On-Site Installation Recommendation
For best performance, installation should be carried out under professional guidance to ensure:
- correct alignment of conveyor and separation system
- stable structural foundation
- optimized material flow direction
We can provide layout and installation guidance based on your project requirements.
❓ What is the difference between single and double deck ECS?
✔ Answer:
Single deck ECS uses one separation stage, while double deck ECS uses two stages for coarse and fine materials. The double deck design provides higher capacity, better recovery efficiency, and improved performance in mixed waste streams with different particle sizes.
❓ What particle size can it process?
✔ Answer:
It typically processes non-ferrous metals in the range of 2–80mm, depending on the configuration. The double deck system is especially effective for mixed particle sizes, improving recovery of both fine and coarse fractions.
❓ What materials are suitable?
✔ Answer:
It is suitable for separating non-ferrous metals such as aluminum, copper, zinc, and other conductive materials from:
- Incineration bottom ash (IBA)
- Municipal solid waste
- ASR (auto shredder residue)
- Electronic waste (WEEE)
- Industrial mixed scrap materials
❓ Can it be customized?
✔ Answer:
Yes. The equipment can be customized in terms of:
- capacity and feeding size
- belt width and sorting stages
- magnetic rotor configuration
- layout design for different plant requirements
👉 Contact us for a tailored solution based on your material and project needs.
