Automotive shredder Residue (ASR)
Recovery Solution
RUIJIE-Your Trusted ASR Recycling Equipment Manufacture
We focus on the Research & Development, and production of solid waste separation machinery for automotive shredder residue (ASR). With over 15 years of experience in manufacturing and technical expertise in solid waste separation, we hold a leading position among domestic peers.
We specialize in designing production lines with high recovery rates for crushing end-of-life vehicles and sorting valuable magnetic metals. Additionally, we have independently developed magnetic separation machines, eddy current sorting machines, and other equipment, along with our induction sorting systems and combined sorting systems.
Pure metals and residual materials can be selectively separated and formed, serving as an excellent initial stage prior to downstream processing. They can also be produced in various configurations to optimally adapt to specific tasks and scenarios.
Our professional magnetic separation equipment can effectively sort the scrapped cars, automatically separating copper, aluminum, stainless steel, and iron from them to realize waste recycling.
If you would like to learn more about ASR processing and recycling systems as well as related equipment, please do not hesitate to contact us.
Global Trends in end-of-life Vehicle Recycling
The disposal and recycling of end-of-life vehicles has become an increasingly urgent issue, posing challenges not only to environmental protection, but also resource reuse and sustainable development.
In recent years, the global end-of-life vehicle recycling industry has been expanding. According to relevant data, the recycling of end-of-life vehicles has shown a steady growth trend.
With the continuous development of digital and intelligent technologies, the end-of-life vehicle recycling industry is expected to achieve more efficient and accurate recycling and disposal. For example, real-time monitoring and tracking of end-of-life vehicles can be achieved through Internet of Things technology, and intelligent dismantling and classification of end-of-life cars can be carried out through artificial intelligence technology. The application of these technologies will help improve recycling efficiency, reduce costs, and reduce environmental pollution.
Our ASR Advanced Sorting Solutions Provide Superior Removal Results
We offer high-sensitivity sensor sorters that effectively separate automotive shredding residue (ASR) with optimal performance. The quality of our Eddy Current Separators and Magnetic Separation Machines has been recognized by customers worldwide. Compared with traditional sorting methods, the sorting efficiency of our eddy current separators has been significantly improved, reaching approximately 98% depending on the material type.
As modern specialized equipment in the solid waste recycling field, these machines are developed to better recover metals from solid waste—maximizing the tapping of potential metal resources in both domestic and industrial waste.
How to Dispose of Car Shredding Residue?
Automotive shredding residue(ASR) treatment focuses on recycling all usable materials, reducing volume to reduce minimize landfill space usage, and recovering energy from plastics and other components.
Since approximately 40-50% of automotive residue consists of hydrocarbon materials (e.g. plastic, fiber, wood, paper, tar, and rubber, etc.), the volume requiring disposal can be significantly reduced through the following steps:
1.Further crush these materials using a fine crusher.
2.Further sort valuable metals via electromagnetic and eddy current methods.
3.Separate combustible components such as fabrics, plastics and rubber from residues using equipment like sorters and vibrating screens.
4.Isolate remaining glass into high-purity glass using eddy current separator, glass color sorter and magnetic separator.
5.Send remaining dirt and other residual components are sent to landfills for disposal.
The Process of Sorting
The following sorting and recycling line process is for reference only. Additionally, we can customize the production line and magnetic sorting machine according customers’ specific needs.
Solid Waste Shredder→ Chain Scraper Conveyor → Trommel Screen (screening out materials of inconsistent size), → Air Separator (screening of light floating objects such as lint), → Trommel Screen (separation of large and small materials), → Electromagnetic Overband Magnetic Separator (sorting iron metal), eddy current separators (Sorting copper, aluminum, zinc and other metals), → Stainless Steel Separators (sorting stainless steel) → Remaining Tailings.
Production Line 3D Drawing
The following drawings are provided for reference purposes only. Additionlly, we are able to customize production lines and magnetic separation machines to match customers’ specific requirements.
The Process of Sorting
These are merely standard recycling options; ultimately, they will be customized based on customers’ daily processing capacity and other sorting requirements.
If you would like to know more about recycling options, please contact us.
