Ruijie Suspension Permanent Magnetic Separators target ferrous contaminants in industries like incineration bottom ash, recycling and aggregates, mineral processing , ferrous impurities. Their suspended installation and high-performance magnets ensure efficient, trustworthy ferrous removal.
Why a Suspension Permanent Magnetic Separator Is Indispensable
Traditional ferrous removal methods, such as manual sorting or fixed magnetic devices, fail to meet modern industrial demands. Manual sorting is labor-intensive and ineffective for fine iron particles, while fixed magnets have limited coverage and easily miss contaminants in flowing material streams.
Suspension Permanent Magnetic Separators solve these issues by being mounted above conveyors, shaking tables, or hoppers—their suspended design ensures full coverage of the material flow, capturing ferrous impurities of all sizes (even 0.1mm fine iron powder) without disrupting the existing production line. This not only protects expensive equipment from abrasion but also enhances product quality, avoiding losses caused by contaminated outputs.
Structure of Ruijie Suspension Permanent Magnetic Separator
Ruijie’s hanging magnetic separator features a robust, precision-engineered structure where each component works in synergy to ensure stability and efficiency:
– Drive System: Composed of a high-torque motor, 16A model sprocket, and durable belt. The sprocket drive design eliminates slippage common in chain drives, ensuring stable power transmission and long service life.
– Magnetic Box: The core component, filled with high-strength neodymium-iron-boron magnets. Its long-span design creates a continuous magnetic field without blind spots, maximizing ferrous capture.
– Mechanical Frame: Includes rollers, front and rear main beams, and bearing seat mounting plates—all crafted from stainless steel of different thicknesses and grades. This material choice prevents deformation, avoids magnetic conductivity interference, and resists corrosion even in dusty or wet environments.
– Bearing Seat: High-precision sealed bearing seats reduce friction during operation, minimizing maintenance needs and extending the separator’s overall lifespan.
Applications of Suspension Permanent Magnetic Separators
Ruijie’s Suspension Permanent Magnetic Separators are versatile across multiple industries, thanks to their adaptable design:
– Mineral Processing: Mounted above shaking tables to remove iron impurities from ore concentrates (e.g., coal, gold, and copper ores), improving concentrate purity and protecting grinding equipment.
– Waste Recycling: Installed over conveyor belts in municipal solid waste (MSW) or incineration bottom ash (IBA) processing lines, separating ferrous metals for recycling and reducing landfill waste.
– Construction & Aggregates: Used in sand and gravel production to remove iron fragments from raw materials, ensuring construction materials meet quality standards.
– Manufacturing: Integrated into ceramic, glass, or chemical powder production lines to filter trace iron contaminants, preventing product defects.
Why Choose Ruijie Suspension Permanent Magnetic Separators
Ruijie’s separators stand out in the market due to four key advantages:
1. Stable Drive System: The 16A sprocket drive ensures consistent performance, resisting wear and tear for a service life 30% longer than standard chain-driven separators.
2. Durable Stainless Steel Construction: Rollers, main beams, and bearing seat plates use corrosion-resistant stainless steel, avoiding deformation and magnetic interference while adapting to harsh industrial environments.
3. High Iron Removal Rate: The thoughtfully designed magnetic box with a long-span, blind-spot-free magnetic field achieves an iron removal rate of over 98%, even for fine iron particles.
4. Strong Applicability: Suitable for standalone use in small-scale operations or integration into large-scale production lines (e.g., IBA sorting or mineral processing systems), meeting diverse customer needs.
Conclusion
Ruijie Suspension Permanent Magnetic Separators combine robust construction, efficient separation, and versatile application to solve ferrous removal challenges. As a reliable partner for industrial purification, Ruijie’s separators enhance production efficiency and product quality while supporting sustainable resource utilization.
